Step 5: Aluminum ‘C’ channel

Most hot tub cover manufacturers incorporate an aluminum ‘C’ channel as a standard cover component, but that does not mean the retailer should not ask the manufacturer about it. These channels run the entire length of the fold, on both pieces of foam, to help the cover retain its shape by preventing it from ‘bowing’ under the weight of a typical and/or prolonged snow load. If the foam’s rigidity is aided using these channels, there is less chance for the hot tub cover to crack and/or break.
Integrity check
This author understands not every retailer will offer high-end hot tub covers, as there will always be a market for good, better, and best products. However, with added awareness to this product line, in addition to the many options that are now available, there is hope the industry will start to eliminate the low-end products that need to be replaced every year or two.
By making, selling, and using better-built products, it not only heightens the industry’s reputation for quality, but also reduces the amount of low-end products being sent to landfills, which is better for the environment.
Leigh Hinsperger is the Canadian sales and marketing director for Hinspergers Poly Industries Ltd., manufacturers of Yard Guard hot tub covers in Mississauga, Ont. He has held this position for 10 years and has extensive knowledge in safety cover manufacturing and installation. Hinsperger can be reached via e-mail at leigh@hinspergers.com.